The MV-7 Series
offers Advanced Four Mega Pixel Digital Color Camera Technology in an In-Line AOI system. This advanced technology provides the ultimate in inspection performance and speed. The optional Side Viewer® Camera System provides enhanced inspection capability through the addition of four Two Mega Pixel Side View Digital Color Cameras. The optional Intelli-Scan® Laser System provides ?The Third Dimension in Inspection Capability?? the ability to precisely measure the Z-height of any given region of interest. This revolutionary technology is not available on any other AOI system!
Technologically advanced Color Inspection using 100% white LED?s (Patent pending)
- Provides superior detection of minute lifted leads and lifted components using advanced surface gradient analysis.
Optional-Intelli-Scan® Laser System
- Unsurpassed Inspection for Lifted Leads on SOIC and QFP gull wing devices.
- Four point height measurement for true coplanarity testing of BGA and CSP devices. .
- Capable of detecting 1??of lead lift
Optional-Side Viewer® Camera System
- Provides enhanced inspection capability with the addition of four two Mega pixel Side View Digital Color Cameras.
- Simplifies operator judgment of defects by simultaneous capturing images from all four sides of the region of interest .
- Provides solder joint inspection of J-Leaded and PLCC devices.
Independent Quad Angle Lighting System
- Four (4) independently programmable zones
- Enhanced detection for Flipped TR, PCB surface / Pad scratch
- Easy detection for same color chips as PCB surface.
Dual Lane Inspection Conveyor
- Absolute minimum PCB Loading / Unloading Delay Time
- 50% faster inspection speed than single conveyor system
Easy/Quick Teaching Time
ATT (Auto Teaching Tool)
- Automatic teaching of component locations using CAD centroid Data
- Supports all mounter data
Library System
- Component library Shortens the teaching and debugging time
- Library table is automatically compatible with ATT.
Productivity/High Quality maximization
Built-in SPC(Statistical Process Control) System
- Promotes continuous process improvement by allowing the user to track and eliminate defects on inspected assemblies.
Built-in Repair System
- Provides defect data for simple repair of defective assemblies after inspection
- Defect data for all PCB assemblies is stored in a single data base server
System Specifications
Type
MV-7L
MV-7U
MV-7SE Dual Lane
Inspection PCB Area
50 x 50 ~ 500 x 400 mm
(2.0 x 2.0 ~19.7 x 15.7 inch)
60 x 60 ~ 660 x 510mm
(2.4 x 2.4~25.9 x 20.1 inch)
50 x 50 ~ 300 x 250 mm
(2.0 x 2.0 ~ 11.8 x 9.9 inch)
Inspection PCB Thickness
0.5 ~ 3 mm (0.020 ~ 0.12 inch)
Field Of Vlew
/ Image Resolution
2.0 Mega
4.0 Mega
Option 1
15.7 x 11.8 mm (0.62 x 0.46 inch) / 9.8 μm/pixel
Option 2
29.2 x 21.8 mm (1.15 x 0.86 inch) / 18.2 μm/pixel
Option 1
20.1 x 20.1 mm (0.79 x 0.79 inch) / 9.8 μm/pixel
Option 2
37.2 x 37.2mm (1.46 x 1.46 inch) / 18.2 μm/pixel
N/A
Inspection Speed
2.0 Mega
4.0 Mega
Option 1
842mm2 /sec (0.22 sec/frame)
Option 2
2,884 mm2/sec (0.22 sec/frame)
Option 1
1,443 mm2/sec (0.28 sec/frame)
Option 2
0.28 sec/frame(4,940mm2/sec)
N/A
Smallest Component
Inspection
Option 1
0402 Chip / 0.3 Pitch IC (mm), 01005 Chip / 12 Pitch (mil)
Option 2
0603 Chip / 0.4 pitch IC (mm), 0201 Chip / 16 Pitch (mil)
Inspection Item
Lifted Lead, Lifted Components, Bridge, Wrong Component, Excessvie Solder, Insufficient Solder, Open Solder, Missing Component, Misalignment, Skew Component, Polarity, Tombstone, Flipped Components,Incorrect Component (OCR Recognition), Pad Scratch, Solder Balls, ??unit-Lifted Lead (laser Option), Lifted Components under QFP/BGA Package (laser Option)
Options
Intelli-Scan® Laser System, Side Viewer® Camera System, Barcode Reader, Off Line Teaching Software, INTELLISYS®(Remote SPC, Remote Repair, Remote Management), NG Marker(Mechanic Type), 1D or 2D Guntype Barcode Reader, NG Buffer, Turning Conveyor, Loader, Unloder
Camera Resolution
(High Digital Color Camera)
2.0 Mega (1,600 x 1,200 Pixels)
4.0 Mega (2,048 x 2,048 Pixels)
Side Viewer® : 2.0 Mega (1,600 x 1,200 Pixels) / 4 set
Lighting System
3 Layer LED (Horizontal, Vertical, Coaxial), Quad Angle Lighting System, User defined settings
Intelli-Scan® Laser System
Z轴反复?测的精密?±10 μm (Z轴分辨率 1 μm)
Robot Driven System
Servo Motor System Linear Motor System
Conveyor Rail Configuration
Front Rail or Rear Rail Justified; Specified At Time Of Order
PC
IntelR CoreTM 2 Duo, 19" LCD Monitor, Windows XP Professional
Machine Dimensions
1,180(W) x 1,300(D) x 1,450(H) mm
(46.5 x 51.2 x 57.1 inch)
1,360(W) x 1,310(D) x 1,450(H) mm
(53.5 x 51.6 x 57.1 inch)
1,100(W) x 1,600(D) x 1,400(H) mm
(43.3 x 63.0 x 55.1 inch)
Weight
800Kg (1,766 lbs.)
1,000Kg (2,207 lbs.)
1,000Kg (2,207 lbs.)
Power Requirements
Single Phase AC 220V ±10%, 50/60Hz
Environment
Temperature : 10~40°C, Humidity 30~80% RH